This partnership with Berry allows us to build on our legacy of delivering exceptional quality and service while incorporating the innovative practices and expertise of both organizations. CMG Plastics remains dedicated to our roots as a trusted leader in rigid plastic packaging, specializing in injection molding and blow molding. Operating from our production facilities in Somerville, NJ, and Brantford, ON, Canada, and supported by a team of over 170 dedicated professionals, our mission remains unchanged: collaborating closely with customers to deliver the highest quality rigid plastic containers, bottles, closures, and specialty products.

What makes this new chapter so exciting is the opportunity to leverage Berry’s experience and resources to enhance our offerings. As we embrace this collaboration, our commitment to our customers remains unwavering. Our guiding promise, “One goal. One package. Yours.” continues to define our purpose and drive every aspect of our work.

For years, CMG Plastics has been recognized for our focus on quality, collaboration, and exceptional customer service. Joining the Berry Global family strengthens this foundation, enabling us to bring even greater value to the brands and companies we proudly serve.

Together, we are shaping a future rich with innovation, growth, and opportunity.

“Joining forces with Berry marks an exciting new chapter for our business. This acquisition allows us to combine our customer-first approach and diverse portfolio of products with Berry’s extensive resources and global reach, which we believe will create more value for our customers and employees. We are excited for what the combination will bring and look forward to being a part of it.” said Joseph Caro, President and Chief Executive Officer at CMG Plastics.

“This partnership with CMG Plastics enables us to expand our product and service offerings to better meet the needs of our North American clients. We’re excited to welcome the CMG team to Berry and to begin integrating the best practices from both organizations,” said Jason Holsinger, EVP and General Manager, Containers at Berry Global.

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Every snowflake is a masterpiece of nature. No two are alike, each shaped by its journey through changing temperatures and environment, making every one of them a unique example of form, design, and individuality.

At CMG Plastics, so is every package.

And every solution.

For every customer.

We look forward to working with you to provide packaging solutions that deliver the most uniquely effective and successful results in 2025.

From All of Us at CMG Plastics, Best Wishes for the Happiest of Holidays and the Most Joyous New Year.

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Automation reduces workers’ need to perform physically demanding, repetitive tasks such as loading raw materials into machines or manually operating basic equipment. Robotics and automated systems handle these tasks with greater speed and precision. For example, automated injection molding machines can now run without direct human intervention, allowing workers to oversee the production process rather than handle the labor-intensive parts of it. This shift reduces fatigue and physical strain, enhancing worker safety and job satisfaction. AI-driven systems help optimize machine parameters like temperature and pressure for molding, increasing throughput by up to 20-30% in some cases.

Collaborative robots, also referred to as cobots, are designed to work alongside human workers in plastic container manufacturing. These robots handle tasks such as picking and placing products, packaging, and palletizing, all while sharing a workspace with human operators. Cobots free up workers to focus on more complex tasks like troubleshooting, machine maintenance, or process optimization, improving productivity without replacing the workforce. As an example, cobots assist workers with post-molding tasks in blow molding operations, like trimming excess material or quality inspections.

When it comes to quality control, automated manufacturing systems use machine vision and AI-powered image recognition to detect defects, such as cracks, deformities, or inconsistencies in plastic containers. This not only reduces human error but also ensures that workers are no longer responsible for visually inspecting every container—a time-consuming and error-prone process. Workers can now focus on overseeing the automated systems or addressing issues flagged by these systems, improving overall quality assurance while reducing the cognitive load on workers.

Automation can also lead to the creation of new roles for workers in the industry. As repetitive tasks are automated, workers are being given opportunities to upskill or reskill in areas such as operating advanced machinery, programming automated systems, or maintaining robotics. This shift helps workers transition from manual roles to technical or supervisory positions, offering career growth and job security.

By automating tasks that are repetitive, error-prone, or physically demanding, workers can also engage in more meaningful work that increases job satisfaction. Automation enhances production efficiency, reducing downtime and minimizing waste. Consequently, workers feel more productive and satisfied with their contributions, as they can focus on tasks that require human decision-making and creativity.

Summing all this up, what can a manufacturer expect to realize in terms of productivity and efficiency?

Depending on the adoption level of automation and AI, manufacturing efficiency improvements in rigid plastic container production can range from 20% to almost 50%. The exact number depends on a variety of factors such as the complexity of the production process, the scale of operations, and the level of AI integration.

From injection molding to advanced packaging production, CMG Plastics provides comprehensive manufacturing solutions, including being a leading injection stretch blow molding supplier focused on quality, efficiency, and innovation.

Discover how CMG’s dedicated workforce and state-of-the-art manufacturing capabilities can create your ideal container when you give us a call at 908-218-7997 or fill out the contact form below and let’s create your ideal package.

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Tamper-Evident Packaging: Safeguarding Product Integrity

TE packaging is designed to visibly alert consumers if a product has been interfered with before purchase. In rigid plastic packaging, induction sealed caps are a good example. In this example, a foil or plastic seal is bonded to the opening of the container, which must be peeled off or punctured to access the product, providing clear evidence of tampering. This emphasis on visible protection is why many brands partner with pharmaceutical packaging companies like CMG Plastics to implement tamper-evident and child-resistant designs that strengthen product integrity and reassure consumers.

Child-Resistant Packaging: Ensuring Safety for Families

CR packaging is specifically designed to prevent children from gaining access to potentially harmful products. Rigid plastic containers with CR closures are most commonly seen in pharmaceuticals, household chemicals, and personal care products. CR push-and-turn caps are common in pharmaceutical and chemical packaging, these caps require downward pressure while twisting to open, preventing children from easily accessing harmful substances. These closures require a certain level of dexterity, making it difficult for young children to open them while remaining accessible to adults.

Tamper-Evident Ratchet Caps: A Hybrid Solution

TE ratchet caps offer a dual benefit for packaging, acting as both a TE and, in some cases, a CR solution. These caps, which cannot be removed without breaking a TE ring or band, are commonly found on products like alcoholic beverages, healthcare products, and industrial chemicals.

What’s Trending in TE and CR Packaging

GO ECO: As consumers and businesses shift towards eco-friendly practices, packaging manufacturers are developing sustainable rigid plastic packaging that maintains TE and CR properties without compromising environmental goals using of recycled plastics and reducing overall material use.

BE SMART: The use of smart packaging solutions, like QR codes or RFID tags integrated into TE packaging are enabling consumers and businesses to track product authenticity and freshness. These technologies enhance transparency and ensure that consumers receive untampered products.

SENIOR FOCUS: CR packaging is necessary for safety, but companies are also focused on creating closures that are easier for seniors or individuals with limited dexterity to open, while still maintaining child-proof functionality.

Reach out to us today at 908-218-7997 or fill out the contact form below and let’s create your ideal package.

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EXPANSION HIGHLIGHTS:

• 30,000 Sq. Ft. of New Manufacturing Space: We’ve converted a substantial portion of our warehousing into manufacturing space, allowing us to enhance our production capabilities.
• 11 New Manufacturing Lines: The newly created space has the potential to accommodate up to 11 additional manufacturing lines, providing us with the flexibility to scale our operations in response to increasing customer demands.
• State-of-the-art Equipment: As part of this expansion, we’ve installed five new all-electric Engel E-Cap Packaging Injection Molding Machines equipped with In-Mold Labeling (IML) and post molding assembly units from Lorik Tool. Two additional Engel E-Cap machines with IML injection molding and post molding assembly units are slated for installation in Q4-2024.
• New Warehousing and Employee Facilities: An adjacent building has added 65,000 square feet of warehouse space, bringing our total facility footprint to approximately 200,000 sq. ft. We’ve also invested in new employee breakrooms and locker facilities, ensuring a comfortable and productive environment for our growing team.
• Future Proofing Our Operations: This latest expansion is not just about meeting today’s demands; it’s about preparing for the future. With more than 30 Injection Molding and Injection-Stretch Blow Molding machines projected to be in operation by the end of 2024, we are ready to support our customers’ ambitious growth plans.

This latest project marks a significant milestone for CMG Plastics as we evolve our capabilities and infrastructure to best serve our customers’ packaging needs across various industries such as dairy, food, beverages, and healthcare. With our expanded facility and cutting-edge technology, we’re well-positioned to deliver innovative, high-quality packaging solutions for years to come.

Contact CMG Plastics and take your brand to the next level with one-of-a-kind custom rigid plastic packaging that creates stand-out brands and exceptional customer experiences.

Schedule your consultation today!

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The Material Differences: Strength, Safety, and Versatility

Polyethylene terephthalate (PET) offers a multitude of advantages over traditional glass packaging. It is remarkably lightweight yet durable, ensuring product integrity while significantly reducing transportation costs and breakage risks during handling. Unlike glass, PET is shatter-resistant, enhancing safety in both manufacturing and consumer environments. Its versatility allows for various shapes and sizes, accommodating diverse product requirements without compromising aesthetics.

Environmental Considerations with Sustainability at the Forefront

In these environmentally conscious times, the sustainability of packaging materials plays a defining role. PET packaging excels in this area as it is fully recyclable and can be easily repurposed into new products, reducing carbon footprint and landfill waste. In addition, PET production consumes less energy and emits fewer greenhouse gases compared to glass manufacturing, making it a clear choice for companies aiming to enhance their sustainability credentials.

The Logistical Advantages of Efficiency and Cost-Effectiveness

Logistics are a critical aspect of packaging operations, and PET packaging offers substantial logistical benefits. Its lighter weight reduces transportation costs and fuel consumption, while its resilience reduces the need for secondary packaging materials. This efficiency not only streamlines supply chain operations but also contributes to overall cost savings for brand owners.

Consumers Prefer the Convenience and Practicality

From a consumer perspective, PET packaging enhances convenience and practicality. Its lightweight nature makes products easier to handle and transport, while its transparency allows for superb visibility of the product inside. PET also provides excellent barrier properties against oxygen and moisture, ensuring product freshness and quality over an extended period.

CMG is Your Strategic Partner for Packaging Innovation

At CMG, we specialize in guiding companies through the transition from traditional packaging materials to advanced solutions like PET. With decades of experience and a deep understanding of industry trends, we serve as a single-source partner, offering expertise in design, manufacturing, and sustainability. Our collaborative approach ensures that each client receives tailored solutions that meet their specific needs and goals.

Join us in transforming your packaging strategy with PET. Contact CMG today to learn how our expertise, experience, and strategic guidance can drive your brand success.

Discover how we create sustainable, cost-effective packaging solutions that resonate with consumers and make a positive impact on the environment.

Schedule your consultation today!

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Every year thousands of workers are either killed or injured or killed on the job due to forklift accidents. According to the Occupational Health & Safety Administration (OSHA), roughly 34,900 serious injuries and 85 fatal accidents every year are caused due to forklift accidents. As a result, there’s been a rise in the consciousness of forklift safety as a crucial element of ensuring workplace safety.

Innovation and safety go hand in hand at CMG, keeping our people safe and productive. The forklifts that we use emit the traditional audible “beeping” sound when backing up. Good, but not good enough for us. Why? Often, it’s not unusual for noise levels in manufacturing areas to rise to the point where workers are unable to hear the “beep” from an oncoming forklift. The solution? We’ve outfitted our forklifts with laser lights that project large red and blue shapes on the floor. Supplied by Grainger, they provide a clear visual warning alerting workers in the vicinity to take evasive action and move to a safe area.

We never stop looking into opportunities and advancements like this to improve productivity, quality, and worker safety. Recently, we’ve identified several ways that AI is advancing and anticipated to have a positive impact on forklift safety:

• AI-powered sensors and cameras installed on forklifts can predict potential collisions, alert the operator, and even autonomously stop the forklift to prevent accidents.
• By analyzing data from sensors and historical maintenance records, AI can predict when components of a forklift are likely to fail. This proactive approach allows for scheduled maintenance, reducing the risk of sudden breakdowns that could lead to accidents.
• AI systems can monitor the behavior of forklift operators in real time. By analyzing data such as rate of speed, maneuvering patterns, and adherence to safety protocols, AI can identify risky behaviors and provide immediate feedback or alerts to the operator to prevent accidents.
• AI algorithms can optimize the routing of forklifts within a manufacturing facility or distribution center to minimize congestion and reduce the likelihood of accidents. By analyzing real-time data on traffic patterns, AI can suggest the most efficient paths for forklifts while ensuring safety.
• AI can analyze data from past incidents and near-misses to identify patterns and root causes of accidents. This information can be used to implement preventive measures such as additional training programs, changes in warehouse layout, or modifications to safety protocols.

Here at CMG, we’re constantly monitoring the application of AI into forklift operations to see how it can significantly enhance safety for both operators and workers in proximity, reducing the risk of accidents and injuries in the workplace.

We’ll be sure to keep you updated.

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From packaging for dairy containers to snacks to ready meals, ultra-thin-wall packaging is growing in its use in many sectors of the food and beverage industry. Its versatility extends beyond traditional applications, offering a cost competitive and sustainable alternative to other forms of rigid packaging, thereby unlocking new marketing opportunities for brands.

The journey to thinner and more lightweight packaging has been paved with challenges, most notable among them being the preservation of structural integrity while reducing packaging weight. The recent NPE Exposition (The largest plastics show in North America) highlighted many new innovations in thinner and lighter plastic packaging, most notably Stack Teck Systems revolutionary TRIM (Thin Recess Injection Molding) technology. By leveraging ultra-thin panels and flow leaders, this patented technology enables us to craft cups, tubs, and lids that are 20-40% lighter compared to conventional packaging, all without compromising structural integrity or aesthetics.

All things considered, the true key to success lies in collaboration. By working closely with all stakeholders in the supply chain – designers, mold makers, converters, and filling operations – CMG Plastics ensures that every ultra-thin-wall project and solution achieves a precise balance of sustainability, performance, aesthetics, and cost-effectiveness.

At CMG Plastics, we’re committed to pushing the boundaries and possibilities in packaging solutions. With ultra-thin-wall plastic packaging, we’re not just reducing environmental impact; we’re shaping a future where sustainability and innovation go hand in hand. Join us on this journey towards a greener, brighter tomorrow.

Discover the possibilities of ultra-thin-wall plastic packaging for yourself. Call us today at 908-218-7997 or fill out the contact form below.

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Is IML something that can benefit your brand? Consider these cost-efficiencies associated with the IML process:

IML IS INHERENTLY MORE EFFICIENT. It combines the labeling and molding processes into one step, streamlining production and reducing labor costs. This eliminates the need for a separate labeling step after molding, saving time and resources.

IML SAVES MATERIAL. With IML, the label becomes an integral part of the container during the molding process, eliminating the need for additional adhesive or heat shrinking, thereby reducing material costs.

IML LABELS HAVE GREATER DURABILITY. Integrated into the container during molding, IML labels are more resistant to wear-and-tear compared to traditional labels applied after molding. This factor reduces the likelihood of label damage during handling and transportation.

IML OFFERS ENDLESS DECORATING POSSIBILITIES. Amazing high-quality, full-color graphics and intricate designs can be directly molded into the container. This eliminates the need for secondary decorating processes such as printing or labeling, reducing costs associated with customization.

IML IS ENVIRONMENTALLY SMART. Because it incorporates the label into the container during the molding process, there is typically less waste generated compared to traditional labeling methods that may produce excess labels or adhesive backing.

IML REDUCES STORAGE AND HANDLING. Managing separate inventories of labels and containers is eliminated with IML. This simplifies storage and handling processes, reducing overhead costs associated with inventory management.

The long-term cost savings offered by these many benefits and advantages are why more and more brands are making IML a cost-effective choice for manufacturing their rigid plastic food containers.

CMG’s In-Mold Labeling & Offset Printing decorating capabilities give us the ability to deliver cost-effective finished goods with high brand appeal, making them stand out from your competition in markets such as foods, beverages, consumer products, healthcare products and many, many more.

Discover the possibilities of IML for yourself, give us a call at 908-218-7997, or simply fill out the contact form below.

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They’re being used in a growing number of food categories, including snacks like pretzels, condiments like pickles, spreads and dips like hummus, and of course dairy products like yogurt and sour cream.

They’re also making their presence felt in the freezer aisle. One of their first appearances was in the form of packaging for ice cream and other frozen dairy treats. In the highly competitive category, today’s premium brands use the inherently upmarket qualities of rigid plastic packaging to create brand distinction and appetite appeal. Clear rigid plastic containers create appetite appeal in a way that opaque, paper-based packaging simply can’t.

Brands who demand the type of superior protection for their products not afforded by flexible pouches often choose rigid packaging because of its often-superior protection capabilities. They also reduce the probability of the packaged products being damaged or contaminated. New plastic materials introduced in recent years have greatly improved the performance of these packages as well their ability to preserve product freshness. This is especially important during the package’s journey along the supply chain where damage can occur.

Plastic containers and lids can be produced in a wide variety of shapes that improve a customer’s interaction with the package and provide a more “scoop-friendly” experience. As one of the leading manufacturers of plastic containers and lids, CMG Plastics can help produce frozen food packaging that incorporates design features such as tamper evident tabs and snap tight lids that lock-in freshness. Furthermore, the rigid nature of plastic gives a container added structure so that it improves performance both in and out of the freezer all while providing superior protection against odor absorption.

Packages with In-Mold Labels (IML) withstand harsh packaging, shipping, and storage environments, where temperatures can sometimes reach as low as -40°F.  IML labels also provide exceptional graphic and design possibilities, create dynamic shelf presence, and can carry features such as digital barcodes that give consumers the ability to interact with the brand and the package itself in new and engaging ways. One final factor that can’t be overlooked is the issue of recyclability. While cardboard can make a good package for ice cream, dairy, and other frozen products, the combination of cardboard and an interior plastic lining prevents it from becoming part of the recycling stream. Whereas a plastic container and lid freezer are fully recyclable, including the In-Mold label itself.

Summing it up, plastic packaging with In-Mold Labels that come in appealing and functional shapes can help you achieve your goal of differentiating your brand and its frozen products in the freezer aisle while improving your customer’s overall experience.

CMG Plastics is here, ready to help you make your mark in the freezer aisle with rigid plastic packaging that will optimize your brand’s performance in the challenging environment of the freezer aisle. To discover the possibilities, give us a call at 908-218-7997, or simply fill out the contact form below.

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